IN-SIGHT 3800 VISION SYSTEM

All-in-one vision system solves all your vision needs

High speed, high resolution, high flexibility. The In-Sight 3800 has it all.

This advanced vision system provides a powerful, yet easy-to-use, solution for automated inspections. Embedded with a full set of robust rule-based tools and innovative edge learning technology, In-Sight 3800 solves a wide range of manufacturing applications, from defect detection and assembly verification to character reading and more. It also enables you to:

  • Run more inspections in less time – Maximize throughput with high-speed processing and quick setup
  • Improve the accuracy of your results – Generate high-contrast, high-resolution images that detect even the most subtle defects
  • Seamlessly scale your solution – Solve jobs, from easy to complex, using a common software platform

In-Sight 3800 performance statistics

Accommodate the fastest line speeds and optimize throughput

Lead with speed. With twice the processing power of previous vision systems, the In-Sight 3800 offers ultimate performance for any manufacturing application. Fast tool speeds keep pace with your operations, enabling you to increase throughput and get the most out of your automated solution.

Automate in minutes with edge learning technology

In-Sight 3800 is embedded with innovative edge learning tools that bring the power of AI to everyone. The tools allow beginners and experts alike to deploy reliable automation through simple, example-based training. Leveraging pre-trained algorithms, edge learning solves a variety of classification and text reading applications from presence/absence detection to multi-class sortation and advanced optical character reading.

Deploy proven rule-based tools for more advanced jobs

In addition to edge learning tools, In-Sight 3800 offers a comprehensive set of rule-based tools. The tools can be used individually or combined, giving users the ability to leverage the best of traditional, rule-based vision and AI technology. The rule-based tool set allows you to measure distance and blobs, count pixels and patterns, read codes, guide robots, perform math and logic, and more.

Meet higher quality standards with powerful image formation

Capture high-resolution images of any product in any environment. Multi-color lighting (RGBW and IR) optimizes image formation, maximizing contrast and illumination, regardless of operating conditions. Simply click a button in In-Sight Vision Suite to change the light color and generate high-resolution images for more accurate inspections.

Push the boundaries of HDR

High-dynamic range plus (HDR+) extends the capabilities of HDR technology by automatically enhancing contrast. This creates a more uniformed and more detailed image in a single acquisition, and allows you to see features that were not visible before. HDR+ also reduces exposure times, which enables you to accommodate faster line speeds.

Address a range of applications – from simple to complex – with flexible development options

In-Sight Vision Suit spreadsheet and EasyBuilder interfaces
In-Sight 3800 runs off of In-Sight Vision Suite software, which is common across all In-Sight products, and offers two development environments –EasyBuilder® and spreadsheet. The intuitive EasyBuilder interface is ideal for building simple or common jobs, while the robust spreadsheet interface is well-suited for building complex or highly customized applications.

Adapt your solution as your needs evolve with scalable hardware

Exploded diagram of In-Sight 3800 modular components and accessories

Handle variation with ease. In addition to software flexibility, the In-Sight 3800 vision system offers modular hardware. Field-changeable components allow you to modify the solution to address various application settings and custom requirements. This enables you to adapt to changing demands, including part changeovers, higher quality standards, and faster fulfillment.

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Description

In-Sight 3800 Vison System

In-Sight 3800 Series Specifications
Image Sensor IS3801M IS3801C IS3803M IS3803C IS3805M IS3805C
Bit Depth 8-bit monochrome 24-bit color 8-bit monochrome 24-bit color 8-bit monochrome 24-bit color
Frames per Second (Maximum, Full Resolution) 125 fps 52 fps 47 fps 30 fps 32 fps 21 fps
Sensor Type 1/2.3” CMOS, global shutter 1/1.8” CMOS, global shutter 2/3” CMOS, global shutter
Sensor Properties 6.3 mm diagonal
3.45 x 3.45 μm square pixels		 8.9 mm diagonal
3.45 x 3.45 μm square pixels		 11.1 mm diagonal
3.45 x 3.45 μm square pixels
Maximum Image Resolution (pixels) 1440 x 1080 2048 x 1536 2448 x 2048
Electronic Shutter Speed 19.5 μs to 200,000 μs 25.1 μs to 200,000 μs 19.1 μs to 200,000 μs
Vision System
Memory 4 GB
Lens Type C-Mount, Cognex High Speed Liquid Lens Autofocus, or Cognex manual focus lens (used with Multi-Torch Illumination accessory).
Trigger 1 opto-isolated, acquisition trigger input.
Discrete Inputs 1 opto-isolated, acquisition trigger input.
Up to 3 general-purpose inputs when connected to the Breakout cable.
Discrete Outputs Up to 4 high-speed outputs when connected to the Breakout cable.
Status LEDs Pass/Fail LED and Indicator Ring, Network LED and Error LED.
High Speed Liquid Lens Lifespan Number of Focus Cycles: 1800 M cycles
Job/Program Memory 7.2 GB non-volatile flash memory; unlimited storage via remote network device.
Image Processing Memory 512 MB SDRAM
Network Communication 2 Ethernet ports, 10/100/1000 BaseT with auto MDIX. IEEE 802.3 TCP/IP Protocol.
Supports DHCP, static, and link-local IP address configuration. One port supports TSN networks.
Power Consumption 24 V DC ± 10%, 2.0 A maximum.
Power Output 24 V DC at 1.0 A maximum to external light.
Material Die-cast Zinc housing.
Finish Painted.
Mounting Four M3 threaded mounting holes. See Accessories for supported mounts.
Pattern: 38.5 × 58.5 mm (1.52 × 2.60 in)
Weight In-Sight 3800 with no accessories attached: 570 g (20.10 oz).
With 45 mm plastic C-Mount cover (COV-380-CMNT-45): 625 g (22.0 oz.) – no lens included.
With 60 mm plastic C-Mount cover (COV-380-CMNT-60): 635 g (22.4 oz.) – no lens included.
With 75 mm plastic C-Mount cover (COV-380-CMNT-75): 650 g (22.9 oz.) – no lens included.
With Multi-Torch Illumination, High Speed Liquid Lens (16 mm), and standard front cover: 840 g (29.6 oz.).
With Multi-Torch Illumination, High Speed Liquid Lens (16 mm), and dome attachment: 970 g (34.2 oz.).
Ambient / Environment Temperature 0° C to 40° C (32° F to 122° F)
Storage Temperature -20° C to 80° C (-4° F to 176° F)
Humidity <95% non-condensing
Protection IP67 with all cables properly attached (or the provided connector plug installed), the IP67-rated cover, or Multi Torch attachment properly installed.
Packaging shock spec
(not device itself)		 IEC 60068-2-27: 18 shocks (3 shocks in each polarity in each (X, Y, Z) axis) 80 Gs (800 m/s2 at 11 ms, half-sinusoidal) with cables or cable plugs and a 150 gram or lighter lens attached.
Vibration IEC 60068-2-6: vibration test in each of the three main axis for 2 hours at 10 Gs (10 to 500 Hz at 100 m/s2 / 15 mm) with cables or cable plugs and a 150 gram or lighter lens attached.
Regulations/Conformity CE, FCC, KCC, TÜV SÜD NRTL, EU RoHS, China RoHS

Series of FOV diagrams for In-sight 3800

NOTE: The above field of view diagrams are based on the minimum and maximum focus distances of the High Speed Liquid Lens. If using a High Speed Liquid Lens with the Multi Torch light accessory, the system will perform best at distances between 150mm and 500mm in terms of light intensity/uniformity.

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